Pressure Swing Adsorption Systems for Hazardous Gases

The separation and purification of hazardous gases requires exceptionally high standards for pressure swing adsorption (PSA) systems to ensure complete isolation of targeted components, operational reliability, and compliance with the strictest safety and environmental regulations. Roben Mfg, Inc. specializes in producing custom PSA systems that meet the exacting needs of industries managing hazardous gases, from specialized research facilities to large-scale industrial operations.

Our hazardous gas PSA systems are engineered to exceed the highest industry standards, including ASME, CGA, and specialized safety requirements. These systems provide uncompromising containment integrity, optimal separation efficiency, and superior reliability necessary for the safest possible processing of dangerous gaseous components.

• Multi-Bed Rapid Cycle PSA Systems
• Twin-Tower Heavy-Duty Separation Units
• Enhanced-Safety Molecular Sieve Systems
• Specialized Toxic Gas Purification PSA
• High-Pressure Corrosive Gas Systems
• Low-Temperature PSA Applications
• High-Efficiency Zeolite Adsorption Units
• Specialized Activated Carbon Systems
• Flammable Gas Concentration PSA
• Enhanced-Safety Regeneration Systems
• Critical Service Multi-Cycle PSA
• Specialized Acid Gas Separation Units
• Redundant Control PSA Systems
• Specialized Reactive Gas Purification
• Multiple-Contaminant Separation Units

Key Features

• Enhanced Separation Efficiency: Optimized designs for maximum target component isolation
• Corrosion-Resistant Materials: Specialized alloys and coatings for aggressive media
• Redundant Safety Features: Backup systems ensuring continuous protection
• Enhanced Monitoring Capabilities: Comprehensive sensor arrays for process verification
• Specialized Adsorbent Beds: Custom-designed for specific gas contaminants
• Emergency Response Integration: Features supporting rapid response to release events
• Advanced Control Interfaces: Design elements for integration with facility monitoring systems
• Comprehensive Documentation: Material certificates, testing records, and performance verification

Applications

• Chemical Manufacturing Gas Recovery
• Semiconductor Process Gas Purification
• Pharmaceutical Production Gas Separation
• Metal Processing Atmosphere Control
• Toxic Gas Component Isolation
• Corrosive Gas Purification
• Laboratory Gas Preparation
• Industrial Process Gas Recovery
• Specialty Chemical Production
• Hazardous Waste Treatment
• Nuclear Facility Gas Management
• Flammable Gas Concentration Control
• Manufacturing Process Gas Purification
• Research Facility Gas Preparation
• Wastewater Treatment Off-Gas Processing
• Mining Operations Gas Recovery
• Electronics Manufacturing Gas Purification
• Plating Operation Gas Management
• Specialized Industrial Processes
• Emergency Response Systems

Industries Served

• Chemical Manufacturing
• Semiconductor Production
• Pharmaceutical Industry
• Metal Processing
• Water Treatment Facilities
• Research Institutions
• Industrial Manufacturing
• Electronics Production
• Mining Operations
• Specialty Chemical Producers
• Nuclear Facilities
• Defense Contractors
• Hazardous Waste Management
• Plating Operations
• Environmental Services
• Government Research Facilities
• University Laboratories
• Energy Production
• Specialized Manufacturing
• Public Safety Organizations

Compliance and Standards

Design Codes

• ASME Boiler and Pressure Vessel Code Section VIII
• ASME B31.3 Process Piping Code
• CGA Guidelines for Compressed Gas Systems
• Enhanced Safety Factor Requirements

Environmental Standards

• Clean Air Act Requirements
• National Emissions Standards for Hazardous Air Pollutants (NESHAP)
• Maximum Achievable Control Technology (MACT) Standards
• State and Local Air Quality Regulations

Safety Standards

• NFPA 55 Compressed Gases and Cryogenic Fluids Code
• EPA Risk Management Program (RMP) Requirements
• OSHA Process Safety Management (PSM) Regulations
• Specialized Emergency Response Requirements

Material Standards

• ASTM specifications for corrosion-resistant materials
• Special material requirements for specific chemical compatibility
• Enhanced material testing and certification
• Complete material traceability requirements

Testing Requirements

• Separation Efficiency Verification
• Pressure Testing Certification
• Functional Testing of Control Systems
• Emergency Response System Verification
• Extended Performance Testing

Documentation and Validation

• Material Test Reports (MTRs)
• Performance Testing Documentation
• Quality Control Documentation
• Environmental Compliance Verification
• Safety System Certification
• Regulatory Compliance Documentation

Quality Assurance

• Complete Material Traceability: Full documentation from raw material to finished system
• Enhanced Manufacturing Processes: Specialized procedures for critical service
• Comprehensive Inspection Protocol: Multiple inspection points throughout fabrication
• Functional Testing: Complete operational verification of all systems
• Performance Verification: Testing to confirm separation efficiency
• Enhanced Documentation Package: Complete records for regulatory compliance and safety verification

Custom Design Services

• Gas Characterization Support: Analysis of specific separation requirements
• Efficiency Optimization: Design refinements for maximum effectiveness
• Multiple-Component Solutions: Systems capable of processing various contaminants
• Emergency Response Integration: Features supporting facility safety systems
• Regulatory Navigation Support: Guidance through complex environmental regulations
• Retrofit Design Services: Upgrades to existing gas separation systems

Contact Information

Roben Mfg, Inc.
760 Vassar Ave.
Lakewood, NJ 08701
Phone: (732) 364-6000
Email: sales@robenmfg.com
Website: https://robenmfg.com

Request a consultation with our specialized equipment engineering team to discover how our custom hazardous gas PSA systems can enhance your gas separation requirements while ensuring maximum environmental protection and safety.