Reactors and Pressure Vessels

Roben Manufacturing is experienced with pressure vessel fabrication. As a pressure vessel manufacturing company, we offer jackets in the form of dimple jackets and conventional jackets. We also have extensive experience in the design and fabrication of internal coils. Our business specializes in designing reactors in accordance with ASME Sec. VIII Div. I, or other International regulations, with heating/cooling and agitation systems. Our units are designed in accordance with our customers specific operational requirements, in two key areas:

  • materials of construction
  • thermal/mechanical design characteristics

Much like heat exchangers, Agitated Reactors are subject to vibration and resonance characteristics from agitation operation, internals design, vessel filling and emptying. Therefore, computer aided designs for hydraulic loads and pressure distributions and forces based on flow velocities, can be calculated by CFD and used for FEA inputs for process improvement, increased reliability and operational safety.

Pressure Vessels and Reactors are designed in accordance with the ASME Code or other International Regulations.

Through continuous technology upgrades and operator training, we have greatly improved manufacturing quality and component life cycle behavior, resulting in increased equipment longevity for our customers. Continuous effort is dedicated to product development and plant facilities’ improvement to guarantee defect free manufacturing. All consumables are supplied by highly qualified manufacturers and are stored in a state-of-the-art facility equipped with ovens to maintain flux and electrodes in a dry environment.

Mechanical design

  • ASME VIII Div. I – PED
  • Design software: HTRI /Compress / Aspen Tech / PV Elite
  • Finite Element Analysis (FEA) using computational fluid dynamics (CFD)
  • Seismic and wind loads calculations
  • Special Customer Requirements
Construction material

  • Austenitic and Duplex Stainless Steels
  • Ferritic Stainless Steels
  • Nickel Alloys and Super Alloys
  • Titanium
  • Clad combinations
  • Monel
  • Hastelloy C-276, C2000, C-22
  • Inconel
  • etc.
Offerings

  • Design according to internal and external pressures
  • Design temperature from – 50º F up to + 400º F
  • Design for cyclic operation capability
  • Heating /Cooling by double jacket baffling, half pipe coils of dimple jacket , Internal coils and baffle configurations
  • Agitators available with axial flow, radial or combined double flow designs
Options

  • Fatigue Stress calculation, for cycles of pressure and temperature
  • External jacket coils up to  6” with full penetration welding if necessary
  • Agitation systems with mechanical seals, single or double and process simulation
  • Polishing capabilities
  • CIP-SIP systems, Riboflavin test capability
  • Thermal Insulation capability