Comprehensive Guide to Custom Corrosive Material Storage Tanks for Chemical Storage and Containment

Roben Mfg., Inc. specializes in custom corrosive material storage tanks and specialized containment systems.

Custom corrosive material storage tanks are specialized vessels designed to safely contain and store aggressive chemicals and corrosive substances. At Roben Mfg, Inc., we engineer and fabricate tanks that resist chemical attack while maintaining structural integrity throughout their service life.

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Types of Storage Tanks

  1. By Configuration:
  • Vertical Tanks
  • Horizontal Tanks
  • Spherical Tanks
  • Double-Wall Tanks
  • Underground Tanks
  • Above-Ground Tanks
  1. By Construction:
  • Single-Wall
  • Double-Wall
  • Composite Construction
  • Lined Tanks
  • Clad Tanks
  • Jacketed Tanks

Specifications and Features

  1. Design Elements:
  • Corrosion Barriers
  • Chemical Resistance
  • Secondary Containment
  • Leak Detection
  • Temperature Control
  • Pressure Management
  • Venting Systems
  • Environmental Protection
  1. Surface Protection:
  • Specialized Linings
  • Protective Coatings
  • Elastomeric Barriers
  • Chemical Resistant Films
  • Anti-Corrosive Treatments
  • UV Protection
  • Weathering Resistance
  1. Safety Features:
  • Overflow Protection
  • Level Monitoring
  • Leak Detection
  • Emergency Venting
  • Spill Containment
  • pH Monitoring
  • Chemical Sensors
  • Emergency Shutdown Systems

Materials of Construction

  1. Primary Materials:
  • FRP/GRP
  • HDPE/LDPE
  • PVC/CPVC
  • PVDF
  • Stainless Steel (304, 316L)
  • Titanium
  • Hastelloy
  • Carbon Steel with Linings
  1. Specialty Materials:
  • Rubber-Lined Steel
  • Glass-Lined Steel
  • Dual Laminate
  • PTFE-Lined
  • Exotic Alloys
  • Composite Materials
  • High-Performance Plastics

Design Considerations

  1. Chemical Compatibility:
  • Concentration Levels
  • Temperature Range
  • pH Range
  • Mixed Chemicals
  • Chemical Purity
  • Material Degradation
  • Long-term Exposure
  • Chemical Reactions
  1. Structural Requirements:
  • Seismic Design
  • Wind Loading
  • Foundation Design
  • Support Systems
  • Anchor Systems
  • Thermal Expansion
  • Stress Analysis
  • Load Distribution

Accessories and Components

  1. Access Equipment:
  • Manways
  • Ladders
  • Platforms
  • Safety Cages
  • Access Ports
  • Inspection Hatches
  • Safety Railings
  • Emergency Exits
  1. Process Connections:
  • Fill Lines
  • Drain Valves
  • Sample Points
  • Vents
  • Level Indicators
  • Temperature Probes
  • Pressure Relief
  • Clean-out Ports
  1. Monitoring Systems:
  • Level Sensors
  • Temperature Probes
  • pH Sensors
  • Leak Detection
  • Control Systems
  • Remote Monitoring
  • Data Logging
  • Alarm Systems

Applications

  1. Chemical Storage:
  • Acids
    1. Sulfuric Acid
    2. Hydrochloric Acid
    3. Nitric Acid
    4. Phosphoric Acid
  • Bases
    1. Sodium Hydroxide
    2. Potassium Hydroxide
    3. Ammonia Solutions
  • Oxidizers
  • Solvents
  • Chlorides
  • Specialty Chemicals
  1. Industry Sectors:
  • Chemical Processing
  • Metal Finishing
  • Semiconductor
  • Water Treatment
  • Mining
  • Petrochemical
  • Pharmaceutical
  • Food Processing
  • Power Generation
  • Electronics Manufacturing

Standards and Certifications

  1. Design Standards:
  • ASTM Standards
  • ASME Code
  • API Requirements
  • EPA Regulations
  • NFPA Guidelines
  • Local Building Codes
  • OSHA Requirements
  1. Quality Standards:
  • ISO 9001
  • PED Certification
  • CRN Registration
  • CE Marking
  • NSF Certification

Custom Corrosive Material Storage Tanks FAQs

1. What factors should be considered when selecting a custom corrosive material storage tank?

Key considerations include:

  • Chemical compatibility with stored materials
  • Required capacity and dimensions
  • Operating temperature and pressure ranges
  • Installation location (indoor/outdoor)
  • Secondary containment requirements
  • Local regulations and codes
  • Budget constraints
  • Expected service life
  • Maintenance accessibility
  • Future expansion needs
2. How do you determine the appropriate material of construction for a corrosive storage tank?

Selection depends on:

  • Chemical composition of stored material
  • Concentration levels
  • Operating temperature range
  • pH levels
  • Presence of impurities
  • Expected service life
  • Cost considerations
  •    – Environmental conditions
  • Cleaning requirements
  • Maintenance needs
3. What safety features should be included in corrosive material storage tanks?

Essential safety features include:

  • Secondary containment systems
  • Leak detection systems
  • Emergency venting
  • Overflow protection
  • Level monitoring
  • pH monitoring where applicable
  • Chemical specific sensors
  • Spill containment barriers
  • Emergency shower/eyewash stations nearby
  • Proper labeling and signage
4. What are the maintenance requirements for corrosive material storage tanks?

Regular maintenance includes:

  • Visual inspections (daily/weekly)
  • Integrity testing (annual)
  • Coating/lining inspections
  • Valve and fitting checks
  • Sensor calibration
  • Vent system cleaning
  • Documentation of inspections
  • Cleaning procedures when changing service
  • Repair of any identified issues
  • Emergency system testing
5. What regulations govern corrosive material storage tanks?

Key regulations include:

  • EPA requirements
  • OSHA standards
  • Local building codes
  • Fire codes
  • Environmental regulations
  • Industry-specific standards
  • Insurance requirements
  • DOT regulations if applicable
  • State-specific requirements
  • International standards when relevant
6. How long should a corrosive material storage tank last?

Service life depends on:

  • Material of construction
  • Chemical service
  • Operating conditions
  • Maintenance practices
  • Environmental conditions
  • Quality of installation
  • Design specifications
  • Usage patterns
  • Environmental exposure
  • Chemical concentration levels
7. What monitoring systems are recommended for corrosive material storage tanks?

Recommended systems include:

  • Level monitoring
  • Temperature monitoring
  • Pressure monitoring
  • Leak detection
  • Chemical specific sensors
  • Flow monitoring
  • pH monitoring
  • Corrosion monitoring
  • Remote monitoring capabilities
  • Data logging systems
8. How do you properly install a corrosive material storage tank?

Installation considerations include:

  • Foundation requirements
  • Seismic considerations
  • Access requirements
  • Ventilation needs
  • Containment requirements
  • Piping connections
  • Electrical requirements
  • Safety equipment placement
  • Environmental protection
  • Future maintenance access
9. What are common problems with corrosive material storage tanks and how can they be prevented?

Common issues and prevention:

  • Corrosion: Proper material selection
  • Leaks: Regular inspection
  • Structural failure: Proper design
  • Contamination: Proper venting
  • Temperature issues: Proper insulation
  • Level control: Proper instrumentation
  • Foundation issues: Proper installation
  • Coating failure: Regular maintenance
  • Chemical attack: Material compatibility
  • Environmental damage: Proper protection
10. What documentation should be maintained for corrosive material storage tanks?

1. Required documentation:

  • Design specifications
  • Material certifications
  • Installation records
  • Inspection reports
  • Maintenance records
  • Repair history
  • Testing results
  • Operating procedures
  • Emergency procedures
  • Employee training records

2. Operating Guidelines

  1. Start-up Procedures:
  • Initial inspection
  • System testing
  • Gradual filling
  • Monitoring systems check
  • Safety systems verification
  • Personnel training
  • Emergency response review
  1. Routine Operation:
  • Regular monitoring
  • Documentation
  • Personnel safety
  • Environmental compliance
  • Maintenance scheduling
  • Performance verification
  1. Emergency Procedures:
  • Spill response
  • Evacuation plans
  • Emergency contacts
  • Containment protocols
  • Regulatory reporting
  • Safety equipment use

Conclusion

Custom corrosive material storage tanks require careful consideration of materials, design, safety features, and operational procedures. At Roben Mfg, Inc., we combine extensive experience with advanced engineering to deliver storage solutions that ensure safe, reliable, and compliant chemical containment.

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