Custom Anti-Corrosion Lined Storage Tank Fabrication

At Roben, Mfg, Inc., we offer a comprehensive range of custom anti-corrosion lined storage tank fabrication capabilities to suit the diverse needs of our clients:

Custom Anti-Corrosion Lined Storage Tank Fabrication Capabilities

  • Corrosion Analysis and Lining Selection: We conduct thorough chemical compatibility assessments and service condition analysis to identify the optimal lining system for each specific application and corrosive environment.
  • Advanced Surface Preparation: Our tanks undergo rigorous surface preparation including near-white metal blast cleaning, profile measurement, and environmental controls to ensure proper lining adhesion and performance.
  • Specialized Lining Application: We employ certified applicators and advanced equipment to apply high-performance linings, including plural-component spray systems, controlled-environment curing, and thickness verification.
  • Critical Detail Management: We implement specialized techniques for lining application at nozzles, manways, flanges, and other penetrations to ensure continuous protection at these potential weak points.
  • Comprehensive Quality Verification: We perform extensive testing including spark testing, adhesion verification, and visual inspection to ensure lining integrity before the tank leaves our facility.

Custom Anti-Corrosion Lined Storage Tank Types

  • Rubber-Lined Carbon Steel Tanks
  • FRP-Lined Steel Vessels
  • PTFE/PFA-Lined Process Tanks
  • Dual Laminate Chemical Storage Tanks
  • Glass-Lined Steel Reactors
  • PVDF-Lined Mixing Vessels
  • Epoxy-Lined Storage Systems
  • Vinyl Ester-Lined Process Tanks
  • Polyurethane-Lined Abrasion Resistant Tanks
  • Chlorobutyl Rubber-Lined Acid Tanks
  • Polyethylene-Lined Steel Vessels
  • Polypropylene-Lined Chemical Tanks
  • Furan Resin-Lined High-Temperature Vessels
  • Specialty Elastomer-Lined Corrosive Material Tanks

Anti-Corrosion Lined Storage Tank Applications

  • Chemical Manufacturing and Processing
  • Mining and Mineral Processing
  • Metal Finishing and Plating
  • Pulp and Paper Manufacturing
  • Chlor-Alkali Production
  • Fertilizer Manufacturing
  • Wastewater Treatment
  • Pharmaceutical Production
  • Food Processing (Acidic Products)
  • Battery Manufacturing
  • Petrochemical Processing
  • Pickling and Surface Treatment
  • Bleach and Oxidizer Storage
  • Specialty Chemical Production

Custom Anti-Corrosion Lined Storage Tank Fabrication Process

  • Corrosion Assessment and Lining Selection: Our team of materials engineers and corrosion specialists works closely with clients to understand their specific chemical exposure and process conditions. We perform detailed compatibility analysis to select the optimal lining system and tank configuration.
  • Design and Engineering: Based on the corrosion analysis and process requirements, we create detailed designs that address both structural requirements and lining system needs, incorporating appropriate details for penetrations, supports, and access.
  • Tank Fabrication: Our skilled fabricators construct the tank shell with careful attention to weld quality, internal surface smoothness, and overall configuration to ensure proper lining application.
  • Surface Preparation: We perform comprehensive surface preparation to create the ideal substrate condition for lining adhesion, including abrasive blasting to near-white metal finish, profile verification, and contaminant removal.
  • Lining Application: Our certified lining applicators install the specified system according to strict quality protocols, controlling environmental conditions, layer thickness, cure parameters, and detail work.
  • Quality Verification: We conduct rigorous testing including holiday (spark) testing, adhesion testing, visual inspection, and dimensional verification to ensure the lining system will provide the expected corrosion protection.

Standards and Certifications for Anti-Corrosion Lined Storage Tanks

Custom Anti-Corrosion Lined Storage Tank Fabrication FAQs

1. How do you determine the most suitable lining system for a specific chemical application?

We determine the most suitable lining system through a comprehensive analysis that considers chemical composition, temperature, pH, abrasion potential, and regulatory requirements. Our engineers use extensive chemical resistance data and testing results to select the right system.

2. What is the difference between sheet linings and applied linings for corrosion protection?

Sheet linings provide uniform thickness and mechanical resistance, while applied linings conform better to complex geometries and are easier to repair. The choice depends on chemical resistance needs, cost, and installation complexity.

3. How do you ensure quality and integrity of lining systems during fabrication?

We ensure quality through certified applicators, controlled environments, spark testing, adhesion checks, and visual inspections. Each stage is documented and aligned with manufacturer specifications.

4. How do you address nozzles, manways, and other penetrations in lined tanks?

We apply specialized techniques and design features like extended nozzles, full-face flanges, and reinforced transitions to ensure seamless lining around penetrations.

5. What are the typical lead times for custom anti-corrosion lined storage tank fabrication?

Lead times range from 14 to 36 weeks depending on complexity. We allocate 2–3 weeks for lining selection, 3–5 weeks for design, 4–12 weeks for fabrication, 4–14 weeks for lining, and 1–2 weeks for final testing.

Contact Roben, Mfg, Inc. today to discuss your anti-corrosion storage tank requirements and discover how our engineered lining solutions can ensure long-term protection and performance.

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