Storage and Handling of Toxic Gases

Custom Engineered Systems for Safe and Compliant Toxic Gas Containment

The storage and handling of highly toxic gases such as chlorine, phosgene, and other hazardous gases require exceptionally high standards for pressure vessels and systems to ensure absolute containment, operator safety, and compliance with the strictest regulatory requirements. Roben Mfg, Inc. specializes in producing custom toxic gas handling equipment that meets the exacting needs of industries that must safely manage these dangerous substances.

Our toxic gas storage and handling systems are engineered to exceed the highest industry standards, including ASME, CGA, and specialized hazardous material regulations. These systems provide uncompromising containment integrity, advanced safety features, and superior reliability necessary for the safest possible management of dangerous gases.

Types of Toxic Gas Storage and Handling Systems

  • Chlorine Storage and Feed Systems
  • Phosgene Handling Vessels
  • Hydrogen Sulfide Storage Systems
  • Toxic Gas Processing Equipment
  • High-Integrity Toxic Gas Cylinders
  • Emergency Scrubber Systems
  • Specialized Gas Cabinet Components
  • Toxic Gas Distribution Systems
  • Secondary Containment Systems
  • Specialized Transfer Equipment
  • Emergency Response Systems
  • Toxic Gas Neutralization Equipment
  • Specialized Manifold Assemblies
  • High-Integrity Valve Systems
  • Specialized Monitoring System Integration

Key Features

  • Enhanced Material Selection: Specialized alloys resistant to specific gas characteristics
  • Multiple Containment Barriers: Redundant containment systems for maximum safety
  • Specialized Sealing Technology: Advanced sealing systems to prevent any leakage
  • Leak Detection Integration: Design features for comprehensive leak monitoring
  • Emergency Response Features: Integrated emergency shutdown and containment features
  • Enhanced Pressure Management: Advanced pressure relief and control systems
  • Remote Operation Capability: Design features supporting operation from safe locations
  • Comprehensive Documentation: Material certificates, testing records, and safety verification

Applications

  • Industrial Chemical Manufacturing
  • Water Treatment Operations
  • Pharmaceutical Manufacturing
  • Semiconductor Production
  • Metal Processing
  • Agricultural Chemical Production
  • Research and Development
  • Specialty Chemical Manufacturing
  • Fumigation Operations
  • Waste Treatment Processes
  • Industrial Refrigeration
  • Pulp and Paper Manufacturing
  • Electronic Materials Production
  • Laboratory Research
  • Medical Equipment Sterilization
  • Pesticide Manufacturing
  • Military Research
  • Mining Operations
  • Bulk Chemical Distribution
  • Environmental Monitoring

Industries Served

  • Chemical Manufacturing
  • Water and Wastewater Treatment
  • Semiconductor Industry
  • Pharmaceutical Production
  • Pulp and Paper Industry
  • Research Institutions
  • Agricultural Chemical Producers
  • Metal Processing Industry
  • Mining Operations
  • Electronic Materials Manufacturers
  • Defense Contractors
  • Specialty Gas Suppliers
  • Industrial Refrigeration
  • Medical Equipment Manufacturers
  • Environmental Services
  • University Research Laboratories
  • Industrial Safety Equipment Providers
  • Government Research Facilities
  • Hazardous Material Response Organizations
  • Chemical Distribution Companies

Compliance and Standards

Industry Standards

  • Compressed Gas Association (CGA) Standards
  • Chlorine Institute Guidelines and Recommendations
  • NFPA 55 Compressed Gases and Cryogenic Fluids Code
  • ASME B31.3 Process Piping Code

Design Codes

  • ASME Boiler and Pressure Vessel Code Section VIII
  • Specialized Design Standards for Specific Gases
  • Enhanced Safety Factor Requirements
  • Specialized Chlorine Institute Standards

Regulatory Compliance

  • EPA Risk Management Program (RMP) Requirements
  • OSHA Process Safety Management (PSM) Regulations
  • Department of Homeland Security (DHS) Chemical Facility Anti-Terrorism Standards
  • State and Local Toxic Gas Regulations

Material Standards

  • Chlorine Institute Material Requirements
  • ASTM specifications for specific gas compatibility
  • Enhanced material testing and certification
  • Special material requirements for specific gas compatibility

Testing Requirements

  • Enhanced Leak Testing Protocols
  • Specialized Pressure Testing Requirements
  • Functional Testing of Safety Systems
  • Emergency Response System Verification
  • Specialized Material Compatibility Testing

Documentation and Validation

  • Material Test Reports (MTRs)
  • Enhanced Pressure Testing Documentation
  • Safety System Verification
  • Emergency Response System Certification
  • Complete Hazard Analysis Documentation
  • Risk Assessment Documentation

Quality Assurance

  • Complete Material Traceability: Full documentation from raw material to finished system
  • Enhanced Welding Procedures: Specialized procedures for toxic gas service
  • Comprehensive Inspection Protocol: Multiple inspection points throughout fabrication
  • Functional Testing: Complete operational verification of all safety systems
  • Enhanced Documentation Package: Complete records for regulatory compliance and safety verification

Custom Design Services

  • Process Hazard Analysis: Comprehensive evaluation of process risks
  • Multiple Safety Layer Design: Integration of redundant safety systems
  • Emergency Response Integration: Design features for rapid emergency response
  • Remote Operation Design: Systems supporting operation from safe locations
  • Regulatory Navigation Support: Guidance through complex regulatory frameworks
  • Facility Integration: Comprehensive planning for system installation and safety features

Contact Us

For more information on our toxic gas storage and handling systems or to discuss your specific requirements, please contact our specialized equipment specialists:

Roben Mfg, Inc.
760 Vassar Ave.
Lakewood, NJ 08701
Phone: (732) 364-6000
Email: sales@robenmfg.com
Website: https://robenmfg.com

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