Agitated Vessels for Emulsification
Agitated vessels for emulsification are high-shear mixing systems designed to create stable dispersions of immiscible liquids through intense mechanical action. These vessels provide the energy input required to break one liquid into fine droplets dispersed throughout another, creating emulsions for cosmetics, food, pharmaceutical, and chemical applications.
Why are Agitated Vessels Needed for Emulsification?
Emulsification requires agitated vessels capable of generating intense shear to break dispersed phase liquids into fine droplets while providing temperature control and proper phase addition. Droplet size determines emulsion stability and product properties, making mixing intensity critical to product quality.
Industries Using Agitated Vessels for Emulsification
Common industries include:
- Cosmetics
- Food Processing
- Pharmaceuticals
- Chemical Processing
- Paints and Coatings
- Personal Care
Specifications and Characteristics
At Roben, Mfg, Inc., we offer comprehensive options including:
- High-shear rotor-stator mixers
- Homogenizer integration capability
- Jacketed temperature control
- Vacuum capability for deaeration
- CIP/SIP sanitary designs
Certifications and Standards
Our agitated vessels are designed and manufactured in accordance with stringent industry standards:
- ASME Boiler and Pressure Vessel Code: Pressure vessel design and fabrication
- FDA cGMP Guidelines: Pharmaceutical manufacturing compliance
- 3-A Sanitary Standards: Food and dairy equipment
- ISO 9001: Quality management system certification
- CE Marking: European compliance certification
- ATEX Directive: Explosive atmosphere certification where applicable
Agitated Vessels for Emulsification FAQs
What creates stable emulsions?
Stable emulsions result from fine droplet size (typically < 5 microns), proper surfactant selection and concentration, correct phase addition sequence, and appropriate temperature control. High-shear mixing provides mechanical energy for droplet breakup. We design complete emulsification systems including mixing, temperature control, and processing sequence.
How do you specify emulsification equipment?
Equipment selection considers droplet size requirements, batch size, viscosity range, and production rate. Options include batch high-shear mixers, inline homogenizers, and combination systems. Energy input (power per volume) correlates with droplet size. We specify equipment based on your product requirements and testing.
Contact Roben, Mfg, Inc.
For more information about our agitated vessel solutions or to request a quote, please contact Roben, Mfg, Inc. today. Our experienced engineering team utilizes advanced CFD software to optimize agitator designs for your specific mixing requirements.
Phone: (732) 364-6000 | Email: sales@robenmfg.com
760 Vassar Ave, Lakewood, NJ 08701
