Catalyst Handling in Petrochemical Processes

Types of Catalyst Handling Systems

• Catalyst Loading Vessels and Systems
• Catalyst Unloading Equipment
• Inerted Catalyst Storage Containers
• Pyrophoric Catalyst Handling Systems
• Specialized Catalyst Transfer Equipment
• Catalyst Reactor Internals
• Catalyst Research and Testing Vessels
• Specialized Catalyst Activation Systems
• Catalyst Passivation Equipment
• Spent Catalyst Handling Systems
• Specialized Catalyst Reduction Vessels
• High-Temperature Catalyst Vessels
• Inert Atmosphere Catalyst Processing
• Specialized Transport Systems
• Catalyst Regeneration Equipment

Applications

• Hydroprocessing Catalyst Management
• Catalytic Reforming Operations
• FCC Catalyst Handling
• Alkylation Catalyst Systems
• Isomerization Unit Catalyst
• Petrochemical Synthesis Catalysts
• Hydrotreating Catalyst Operations
• Hydrocracking Catalyst Management
• Specialty Catalyst Research
• Pilot Plant Catalyst Testing
• Catalyst Regeneration Processes
• Precious Metal Catalyst Handling
• Specialty Chemical Catalysts
• Olefin Production Catalysts
• Polymerization Catalysts
• Catalyst Activation Operations
• Specialty Refining Processes
• Gas-to-Liquids Catalyst Systems
• Catalyst Manufacturing Support
• Catalyst Recovery Operations

Compliance and Standards

Design Codes

• ASME Boiler and Pressure Vessel Code Section VIII
• API 650/620 Tank Design Standards
• ASME B31.3 Process Piping Code
• Specialized Industry Standards for Catalyst Handling

Safety Standards

• OSHA Process Safety Management (PSM) Regulations
• NFPA Standards for Combustible Dusts
• API Recommended Practices for Safe Catalyst Handling
• Industry Best Practices for Pyrophoric Materials

Material Standards

• ASTM specifications for petrochemical service
• Special material requirements for catalyst compatibility
• Enhanced material testing and certification
• Material traceability documentation

Testing Requirements

• Pressure and Leak Testing
• Inert Gas System Verification
• Functional Testing of Safety Systems
• System Integrity Verification
• Passivation System Testing

Documentation and Validation

• Material Test Reports (MTRs)
• Welding Documentation
• Pressure Testing Certification
• Quality Control Documentation
• Operating Procedure Development Support

Custom Design Services

• Process Requirement Assessment: Detailed analysis of specific catalyst handling needs
• Loading/Unloading Optimization: Features enhancing operational efficiency
• Catalyst Protection Design: Systems preventing catalyst damage or contamination
• Safety System Integration: Enhanced features for pyrophoric material handling
• Material Selection Guidance: Expert assistance with catalyst-compatible materials
• Operational Procedure Development: Support for safe handling protocols