Custom High Pressure Crystallizer Fabrication

Roben, Mfg, Inc. is a leading provider of custom high pressure crystallizer fabrication services, specializing in the design, engineering, and manufacturing of tailor-made high pressure crystallization equipment for various industries. With our expertise, state-of-the-art facilities, and commitment to quality, we deliver reliable and efficient custom high pressure crystallizer solutions that meet the unique requirements of our clients.

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Why Choose Custom High Pressure Crystallizer Fabrication?

Custom high pressure crystallizer fabrication offers several advantages over standard, off-the-shelf equipment

  1. Tailored to Specific Process Requirements: Custom high pressure crystallizers are designed and fabricated to meet the unique process conditions, product specifications, and operational needs of each client, including elevated pressure requirements.
  2. Optimized Performance and Efficiency: By tailoring the high pressure crystallizer design to specific applications, custom fabrication enables enhanced performance, improved yield, and increased efficiency, even under high pressure conditions.
  3. Increased Solubility and Reaction Rates: High pressure crystallizers can take advantage of increased solubility and faster reaction rates at elevated pressures, enabling the production of unique crystal morphologies and high-purity products.
  4. Flexibility and Versatility: Custom high pressure crystallizers can be fabricated to handle a wide range of products, process conditions, and production scales, offering greater flexibility and versatility compared to standard equipment.
  5. Compliance with Industry Standards and Regulations: Custom high pressure crystallizers are fabricated to meet the specific industry standards, certifications, and regulatory requirements applicable to each client’s sector and application, ensuring safe and compliant operation at elevated pressures.

Custom High Pressure Crystallizer Fabrication Capabilities

At Roben, Mfg, Inc., we offer a comprehensive range of custom high pressure crystallizer fabrication capabilities to suit the diverse needs of our clients

  1. High Pressure Design and Engineering: Our experienced team of engineers and designers specializes in developing custom high pressure crystallizer designs that optimize performance, efficiency, and reliability, while ensuring safe operation at elevated pressures.
  2. Material Selection for High Pressure Applications: We offer a wide range of materials for high pressure crystallizer fabrication, including high-strength stainless steel, duplex and super duplex stainless steel, and specialty alloys, to ensure compatibility with process fluids and high pressure conditions.
  3. Advanced Fabrication Techniques: Our state-of-the-art fabrication facilities employ advanced techniques, such as high-precision welding, forging, and heat treatment, to ensure the highest quality and integrity in high pressure crystallizer manufacturing.
  4. High Pressure Customization Options: We offer a variety of customization options for high pressure crystallizers, including high-pressure agitation systems, heating/cooling jackets, high-pressure seeding systems, instrumentation, and control interfaces, to meet specific process requirements.
  5. Rigorous Quality Control and Testing: Our stringent quality control processes, including material inspections, non-destructive testing, pressure testing, and performance verification, ensure that each custom high pressure crystallizer meets the highest standards of quality, safety, and reliability.

Custom High Pressure Crystallizer Types

Roben, Mfg, Inc. fabricates a wide range of custom high pressure crystallizer types to suit various industries and applications

  • Batch High Pressure Crystallizers
  • Continuous High Pressure Crystallizers
  • Stirred High Pressure Crystallizers
  • High Pressure Autoclave Crystallizers
  • High Pressure Hydrothermal Crystallizers
  • High Pressure Supercritical Crystallizers
  • High Pressure Reactive Crystallizers
  • High Pressure Antisolvent Crystallizers
  • High Pressure Cooling Crystallizers
  • High Pressure Evaporative Crystallizers
  • High Pressure MSMPR Crystallizers
  • High Pressure Plug Flow Crystallizers
  • High Pressure Fluidized Bed Crystallizers

Custom High Pressure Crystallizer Applications

Our custom high pressure crystallizers are designed and fabricated to serve a wide range of industries and applications, including

  • Pharmaceuticals and Fine Chemicals
  • Specialty Chemicals
  • Agrochemicals and Fertilizers
  • Biotechnology and Life Sciences
  • Organic Chemicals and Intermediates
  • Polymers and Plastics
  • Electronics and Semiconductors
  • Materials Science and Nanotechnology
  • Energy and Power Generation
  • Oil and Gas Processing
  • Supercritical Fluid Extraction
  • High Pressure Syntheses
  • Hydrothermal Materials Processing

Custom High Pressure Crystallizer Fabrication Process

At Roben, Mfg, Inc., we follow a structured and collaborative approach to custom high pressure crystallizer fabrication

  1. Consultation and Requirements Gathering: Our team works closely with clients to understand their specific process requirements, product specifications, and high pressure operational needs.
  2. Conceptual Design and Proposal: Based on the gathered requirements, we develop a conceptual high pressure crystallizer design and provide a detailed proposal outlining the scope, timeline, and budget for the project.
  3. Detailed Engineering and Design: Upon approval, our engineers create detailed design drawings, specifications, and 3D models of the custom high pressure crystallizer, incorporating all the necessary features and customization options, while ensuring compliance with high pressure design codes and standards.
  4. High Pressure Fabrication and Assembly: Our skilled fabrication team manufactures the high pressure crystallizer components using state-of-the-art equipment and techniques, ensuring the highest quality, precision, and integrity for high pressure operation. The components are then assembled into the final high pressure crystallizer unit.
  5. Quality Control and High Pressure Testing: Throughout the fabrication process, our quality control team conducts rigorous inspections, non-destructive testing, and high pressure testing to verify the materials, workmanship, and performance of the crystallizer against the specified requirements and high pressure design codes.
  6. Delivery and Installation: Upon completion, the custom high pressure crystallizer is carefully packaged and delivered to the client’s site. Our team can also provide installation, commissioning, and training services to ensure smooth integration and safe operation of the high pressure equipment.

Certifications and Standards for High Pressure Crystallizers

Our custom high pressure crystallizers are fabricated in accordance with the relevant industry standards and certifications, ensuring the highest level of quality, safety, and performance. These may include

  • ASME Boiler and Pressure Vessel Code (BPVC) Section VIII Div. 1 and Div. 2: Compliance with ASME BPVC standards for the design, fabrication, and testing of high pressure vessels.
  • ASME Pressure Equipment Directive (PED): Conformity with the European Union Pressure Equipment Directive for high pressure equipment.
  • ASME Bioprocessing Equipment (BPE): Compliance with ASME BPE standards for high pressure bioprocessing equipment.
  • NACE MR0175 / ISO 15156: Conformity with standards for materials selection and testing for high pressure sour service environments.
  • API 17D and 17K: Compliance with American Petroleum Institute (API) standards for high pressure subsea equipment.
  • ISO 10423 and ISO 13628: Conformity with International Organization for Standardization (ISO) standards for high pressure wellhead and subsea equipment.
  • ATEX and IECEx: Compliance with directives and standards for high pressure equipment in potentially explosive atmospheres.
  • cGMP and FDA: Compliance with current Good Manufacturing Practices (cGMP) and U.S. Food and Drug Administration (FDA) regulations for high pressure equipment in pharmaceutical and biotech applications.

For more information about our custom high pressure crystallizer fabrication services or to discuss your specific requirements, please contact Roben, Mfg, Inc. today. Our experienced team is ready to assist you in designing and fabricating the ideal high pressure crystallization equipment for your application.

Custom High Pressure Crystallizer Fabrication FAQs

What are the key considerations in designing a custom high pressure crystallizer?

The key considerations in designing a custom high pressure crystallizer include

  • Process conditions (pressure, temperature, corrosivity, etc.)
  • Material compatibility and selection for high pressure applications
  • High pressure vessel design and wall thickness calculations
  • High pressure sealing and closure mechanisms
  • Agitation and mixing requirements at high pressures
  • Heat transfer and temperature control at high pressures
  • Instrumentation and control for high pressure processes
  • Safety and pressure relief systems
  • Compliance with relevant high pressure design codes and standards
  • Maintenance and accessibility for high pressure components
What are the typical pressure ranges for custom high pressure crystallizers?

Custom high pressure crystallizers can be designed and fabricated to operate at a wide range of pressures, depending on the specific application and process requirements. Typical pressure ranges for high pressure crystallizers include

  • Moderate Pressure: Up to 100 bar (1,450 psi)
  • High Pressure: 100 to 1,000 bar (1,450 to 14,500 psi)
  • Ultra-High Pressure: Above 1,000 bar (14,500 psi)

Roben, Mfg, Inc. has the expertise and capabilities to fabricate custom high pressure crystallizers for pressures up to and exceeding 1,000 bar, while ensuring safe and reliable operation.

What materials are commonly used for custom high pressure crystallizer fabrication?

The selection of materials for custom high pressure crystallizer fabrication depends on the specific process conditions, corrosivity of the media, and pressure requirements. Common materials used for high pressure crystallizers include

  • High-strength stainless steels (e.g., 316L, 904L, 254 SMO)
  • Duplex and super duplex stainless steels (e.g., 2205, 2507)
  • Nickel alloys (e.g., Hastelloy C-276, Inconel 625, Monel 400)
  • Titanium and titanium alloys (e.g., Grade 2, Grade 7)
  • Zirconium and zirconium alloys (e.g., Zircadyne 702, Zircadyne 705)
  • Tantalum and tantalum-lined vessels
  • Clad materials (e.g., titanium-clad steel, zirconium-clad steel)

Roben, Mfg, Inc. works closely with clients to select the most suitable material for their custom high pressure crystallizer based on the specific process requirements and operating conditions.

How do you ensure the safety and reliability of custom high pressure crystallizers?

Ensuring the safety and reliability of custom high pressure crystallizers is of utmost importance. At Roben, Mfg, Inc., we employ several measures to guarantee the safe and reliable operation of our high pressure equipment

  • Strict adherence to relevant high pressure design codes and standards (e.g., ASME BPVC, PED, NACE)
  • Thorough material selection and compatibility analysis for high pressure applications
  • Rigorous high pressure vessel design calculations and finite element analysis (FEA)
  • High-quality fabrication techniques, including high-precision welding and heat treatment
  • Comprehensive quality control and non-destructive testing (NDT) procedures
  • High pressure testing and certification of each crystallizer before delivery
  • Integration of safety features, such as pressure relief valves, rupture discs, and safety interlocks
  • Detailed operating and maintenance manuals for safe high pressure operation
Can you provide custom high pressure crystallizer fabrication services for international clients?

Yes, Roben, Mfg, Inc. has the capability and experience to provide custom high pressure crystallizer fabrication services for international clients. We have successfully delivered custom high pressure crystallization equipment to clients in various countries across the globe, while ensuring compliance with international standards and regulations.

Our team is well-versed in international high pressure design codes (e.g., ASME, PED, ISO), and we can fabricate crystallizers that meet the specific requirements of different regions and industries. We also offer comprehensive documentation, translation services, and global shipping and logistics support to ensure a smooth and compliant delivery process.

Furthermore, we provide remote support and assistance for installation, commissioning, and maintenance to support our international clients, ensuring the safe and efficient operation of their custom high pressure crystallizers.

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