Custom Insulated Pressure Vessels
Roben, Mfg, Inc. is a leading manufacturer of custom insulated pressure vessels, specializing in the design, fabrication, and supply of tailored vessels for various industries. With our expertise and state-of-the-art manufacturing facilities, we deliver reliable and efficient custom insulated pressure vessel solutions that meet the most demanding and unique requirements of our clients.
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What is a Custom Insulated Pressure Vessel? A custom insulated pressure vessel is a closed container designed to hold gases or liquids at a pressure substantially different from the ambient pressure, while also incorporating thermal insulation tailored to the specific needs of the application. These vessels are engineered and manufactured to meet the unique process requirements, design specifications, and performance criteria set by our clients, ensuring optimal functionality and efficiency.
Why are Custom Insulated Pressure Vessels Needed? Custom insulated pressure vessels are essential for various reasons
- Application-Specific Design: They are tailored to meet the specific requirements of each application, considering factors such as process conditions, space constraints, and performance targets.
- Optimal Insulation Performance: Custom insulation solutions are designed to provide the most effective thermal protection for the specific process, minimizing heat loss or gain and improving energy efficiency.
- Enhanced Process Efficiency: By optimizing the vessel design and insulation for the specific application, custom insulated pressure vessels contribute to improved process efficiency, product quality, and overall system performance.
- Cost-Effective Solutions: Custom designs allow for the most cost-effective solutions, considering the unique requirements and constraints of each project, resulting in reduced capital and operating costs.
- Regulatory Compliance: Custom insulated pressure vessels are engineered to meet the applicable codes, standards, and regulations specific to the industry and application, ensuring safe and compliant operation.
Custom Insulated Pressure Vessel Specifications and Characteristics
At Roben, Mfg, Inc., we offer a wide range of custom insulated pressure vessel options to suit your specific needs. Our vessels are designed and manufactured to meet your unique requirements, including
- Customized Vessel Geometry: We can fabricate vessels in various shapes and sizes, including vertical, horizontal, spherical, and custom geometries, to fit your specific application and space constraints.
- Tailored Insulation Systems: Our insulation solutions are tailored to your process requirements, considering factors such as temperature range, energy efficiency, and environmental conditions. We offer a wide range of insulation materials, including mineral wool, polyurethane foam, cellular glass, aerogel, and more.
- Optimized Nozzle and Manway Configurations: We design and position nozzles, manways, and other vessel openings to optimize process flow, accessibility, and maintenance, based on your specific requirements.
- Custom Internals and Accessories: We can incorporate custom internals, such as baffles, trays, or distributors, and accessories, like agitators, heating/cooling coils, or instrumentation, to enhance vessel functionality and performance.
- Specialized Materials and Fabrication Techniques: We work with a wide range of materials, including exotic alloys and clad materials, and employ advanced fabrication techniques to meet your specific requirements for corrosion resistance, pressure rating, and temperature resistance.
Custom Insulated Pressure Vessel Types
Roben, Mfg, Inc. manufactures a comprehensive range of custom insulated pressure vessel types, including
- Custom Storage Tanks
- Custom Process Vessels
- Custom Reactors
- Custom Separators
- Custom Columns
- Custom Heat Exchangers
- Custom Accumulators
- Custom Filters
- Custom Knock-Out Drums
- Custom Scrubbers
Custom Insulated Pressure Vessel Accessory Options
We provide a variety of accessory options to enhance the functionality and safety of our custom insulated pressure vessels
- Custom Internals (Baffles, Trays, Distributors)
- Agitators and Mixers
- Heating and Cooling Coils
- Instrumentation and Controls
- Insulation Plugs and Removable Covers
- Platforms, Ladders, and Stairways
- Lifting Lugs and Support Saddles
- Pressure Relief Valves and Rupture Discs
- Corrosion-Resistant Coatings and Linings
- Grounding and Bonding Provisions
Custom Insulated Pressure Vessel Materials
Roben, Mfg, Inc. works with a wide range of materials to fabricate custom insulated pressure vessels that meet your specific requirements. Our materials include
- Carbon Steel and Low-Alloy Steel
- Stainless Steel (304, 316, 321, 347, Duplex, Super Duplex)
- Nickel Alloys (Inconel, Hastelloy, Monel)
- Titanium and Titanium Alloys
- Zirconium and Zirconium Alloys
- Tantalum and Tantalum Alloys
- Clad Materials (Stainless Steel Clad, Titanium Clad, Zirconium Clad)
- Exotic Alloys and Custom Material Combinations
Custom Insulated Pressure Vessel Industries Served
Roben, Mfg, Inc. serves a wide range of industries that require custom insulated pressure vessels, including
- Chemical Processing
- Oil and Gas
- Petrochemical and Refining
- Pharmaceutical and Biotech
- Food and Beverage
- Pulp and Paper
- Power Generation
- Nuclear Energy
- Renewable Energy and Biofuels
- Water and Wastewater Treatment
- Mining and Minerals
- Aerospace and Defense
- Semiconductor and Electronics
- Specialty Chemicals and Advanced Materials
Certifications and Standards: Our pressure vessels are designed and manufactured in accordance with the most stringent industry standards and certifications, ensuring the highest level of quality and safety. These include
- ASME: Compliant with ASME standards for pressure vessel design and manufacturing.
- Section VIII Div 1: Designed and fabricated in accordance with ASME Section VIII Division 1 standards.
- Section VIII Div 2: This Division of Section VIII provides requirements applicable to the design, fabrication, inspection, testing, and certification of pressure vessels operating at either internal or external pressures exceeding 15 psig.
- Section IX: Welding procedures and qualifications meet ASME Section IX requirements.
- NBIC: Compliant with National Board Inspection Code (NBIC) for pressure vessels and boilers.
- ISO 16528: Conforms to ISO 16528 standards for the design and construction of pressure vessels.
- API 510: Certified to API 510 standards for pressure vessel inspection, repair, alteration, and rerating.
- API 620: Designed and fabricated to API 620 standards for large welded low-pressure storage tanks.
- API 650: Compliant with API 650 standards for welded steel tanks for oil storage.
- PED: Conforms to the Pressure Equipment Directive (PED) for the European Union market
- JIS B 8241
- Canadian Registration Number (CRN)
- TEMA Standards
- Heat Exchange Institute (HEI)
- Heat Transfer Research, Inc (HTRI)
- R Stamp: R Certificate of Authorization for the repair and/or alteration of boilers, pressure vessels, and other pressure -retaining items.
- U Stamp: Boiler and pressure vessel certification of a manufacturer’s or assembler’s quality control system in accordance with ASME Boiler and Pressure Vessel Code (BPVC) Sections 1, IV, VIII, X, and/or XII.
For more information about our pressure vessel solutions or to request a quote, please contact Roben, Mfg, Inc. today. Our experienced team is ready to assist you in selecting the right pressure vessel for your specific application.
Custom Insulated Pressure Vessels Frequently Asked Questions (FAQs)
What are the benefits of choosing custom insulated pressure vessels?
Custom insulated pressure vessels offer several benefits, such as
- Tailored design to meet specific application requirements
- Optimized performance and efficiency
- Cost-effective solutions considering unique project constraints
- Enhanced process safety and reliability
- Compliance with industry-specific codes and regulations
2. How does the custom insulated pressure vessel design process work?
The custom insulated pressure vessel design process typically involves the following steps
- Initial consultation to understand client requirements and specifications
- Conceptual design and feasibility analysis
- Detailed engineering, including vessel sizing, material selection, and insulation design
- Finite Element Analysis (FEA) and thermal modeling, if required
- Design review and approval by the client
- Fabrication, inspection, and testing
- Delivery, installation, and commissioning support
3. Can custom insulated pressure vessels be designed for extreme temperature and pressure conditions?
Yes, custom insulated pressure vessels can be designed for extreme temperature and pressure conditions. Our experienced engineers use advanced design tools and techniques to ensure the vessel can safely withstand the specified operating conditions. We select appropriate materials, insulation systems, and fabrication methods to meet the unique requirements of each application.
4. What quality control measures are in place for custom insulated pressure vessels?
At Roben, Mfg, Inc., we have a comprehensive quality control program to ensure the highest standards of quality and safety for our custom insulated pressure vessels. This includes
- Strict adherence to applicable codes, standards, and client specifications
- Qualified and certified welders, inspectors, and engineers
- In-process inspection and testing, including non-destructive examination (NDE)
- Final inspection, hydrostatic testing, and documentation
- Third-party inspection and certification, when required
- ISO 9001 certified quality management system
5. How long does it take to design and manufacture a custom insulated pressure vessel?
The lead time for designing and manufacturing a custom insulated pressure vessel depends on various factors, such as
- Complexity of the vessel design and specifications
- Material availability and procurement lead times
- Fabrication and inspection requirements
- Testing and certification needs
- Client review and approval process Typical lead times can range from several weeks to several months, depending on the scope and complexity of the project. We work closely with our clients to establish realistic timelines and milestones, ensuring on-time delivery and client satisfaction.
For more information about our custom insulated pressure vessel solutions or to request a quote, please contact Roben, Mfg, Inc. today. Our experienced team is ready to assist you in developing the perfect vessel solution for your unique application.
