High Pressure Vessels: Your Comprehensive Guide

Roben, Mfg, Inc. is a leading manufacturer of high pressure vessels, specializing in the design, fabrication, and supply of top-quality vessels that meet the most stringent industry standards. With our expertise and state-of-the-art manufacturing facilities, we deliver reliable and efficient high pressure vessel solutions that meet the most demanding requirements across various industries.

Contact Us

What is a High Pressure Vessel? A high pressure vessel is a container designed to hold gases or liquids at pressures significantly higher than ambient pressure, typically above 10,000 psi (69 MPa). These vessels ensure the safe containment and processing of fluids under extreme pressure conditions while adhering to rigorous safety and quality standards.

Why Choose High Pressure Vessels? High pressure vessels are essential for various reasons

  1. Extreme Pressure Capability: They safely contain fluids at very high pressures, enabling unique industrial processes.
  2. Process Intensification: High pressures can enhance reaction rates and yields in chemical processes.
  3. Compact Design: Higher pressures often allow for smaller equipment footprints.
  4. Energy Efficiency: Some high-pressure processes are more energy-efficient than low-pressure alternatives.
  5. Specialized Applications: They enable critical applications in industries like aerospace, defense, and advanced manufacturing.

High Pressure Vessel Specifications and Characteristics: At Roben, Mfg, Inc., we offer a wide range of high pressure vessel options to suit your specific needs. Our vessels are designed to withstand extreme conditions, including:

  1. Ultra-High Pressure Applications
  2. High Temperature Operations
  3. Cryogenic Services
  4. Corrosive Environment Resistance
  5. Fatigue-Resistant Design
  6. High-Cycle Applications
  7. Hazardous Material Containment

Our high pressure vessels are available in different configurations, including

  1. Thick-walled Cylindrical Vessels
  2. Spherical Pressure Vessels
  3. Layered Vessels
  4. Autofrettaged Vessels
  5. Composite-Reinforced Vessels

We also offer various enhancements and accessories to meet your specific requirements, such as

  • Special Alloy Linings
  • High-Pressure Seals and Closures
  • Custom Nozzle Configurations
  • Internal Baffles or Mixers
  • Heating/Cooling Jackets
  • High-Pressure Instrumentation Ports

High Pressure Vessel Types: Roben, Mfg, Inc. manufactures a comprehensive range of high pressure vessel types, including

  1. High Pressure Reactors
  2. Hydrothermal Synthesis Vessels
  3. Supercritical Fluid Extractors
  4. High Pressure Gas Storage Tanks
  5. Isostatic Pressing Chambers
  6. High Pressure Heat Exchangers
  7. Hyper-baric Chambers
  8. High Pressure Testing Vessels

Materials: We work with a wide range of high-strength materials to fabricate high pressure vessels that meet your specific requirements. Our materials include:

  • High-Strength Low-Alloy (HSLA) Steels
  • Nickel Alloys (e.g., Inconel, Hastelloy)
  • Titanium and Titanium Alloys
  • Specialty Stainless Steels
  • Advanced Composites (for specific applications)

Certifications and Standards: Our high pressure vessels are designed and manufactured in accordance with the most stringent industry standards and certifications, including:

  • ASME Boiler and Pressure Vessel Code Section VIII, Division 3
  • ASME Section X (for composite pressure vessels)
  • European Pressure Equipment Directive (PED)
  • AD 2000-Merkblatt HP 0 (for high pressure applications in Germany)

We utilize advanced finite element analysis (FEA) software and follow rigorous quality control procedures to ensure the safety and reliability of our high pressure vessels.

Industries Served: Our high pressure vessels serve a wide range of industries, including:

  • Chemical Processing
  • Pharmaceutical
  • Aerospace
  • Defense
  • Oil and Gas
  • Supercritical Fluid Extraction
  • Advanced Materials Manufacturing
  • Research and Development
  • Food Processing
  • Automotive

Applications: Our high pressure vessels are suitable for various applications, including:

  • Catalytic Hydrogenation Reactions
  • Supercritical Water Oxidation
  • High Pressure Polymerization
  • Gas Compression and Storage
  • Hydrothermal Crystal Growth
  • Isostatic Pressing of Ceramics and Powders
  • Supercritical CO2 Extraction
  • High Pressure Food Processing
  • Jet Engine Testing
  • High Pressure Materials Testing
  • Hydrogen Storage for Fuel Cells
  • Ultra-High Pressure Waterjet Cutting
  • Deep-Sea Simulation Chambers
  • High Pressure Sterilization
  • Diamond Synthesis
  • Cryogenic Gas Storage

Frequently Asked Questions (FAQs)

1. What defines a high pressure vessel?

High pressure vessels typically operate at pressures exceeding 10,000 psi (69 MPa), though the exact definition can vary by industry and application.

2. How are high pressure vessels different from standard pressure vessels?

High pressure vessels are designed with thicker walls, specialized materials, and more rigorous safety features to withstand extreme pressures. They often require more advanced analysis and testing.

3. What safety features are crucial for high pressure vessels?

Key safety features include pressure relief devices, burst discs, sophisticated control systems, and often redundant safety measures. The specific features depend on the application and operating conditions.

4. How often should high pressure vessels be inspected?

Inspection frequency depends on the vessel’s application, operating conditions, and regulatory requirements. Generally, more frequent inspections are required for high pressure vessels compared to standard pressure vessels.

5. What materials are commonly used for high pressure vessels?

Common materials include high-strength steels, nickel alloys, titanium alloys, and in some cases, specialized composites. The choice depends on factors such as operating pressure, temperature, and corrosion resistance requirements.

6. Can high pressure vessels be repaired?

Repairs to high pressure vessels are possible but must be carried out with extreme caution and in accordance with relevant codes. Often, replacement is preferred over repair for safety reasons.

7. What is autofrettage in high pressure vessel manufacturing?

Autofrettage is a process where a vessel is intentionally overpressurized to induce beneficial residual stresses, potentially increasing its pressure capacity and fatigue life.

8. How do you choose between a layered and a solid-wall high pressure vessel?

The choice depends on factors like operating pressure, size, weight constraints, and cost. Layered vessels can offer advantages in terms of safety and manufacturability for very large or high-pressure applications.

9. What is the role of finite element analysis (FEA) in high pressure vessel design?

FEA is crucial for analyzing stress distributions, predicting failure modes, and optimizing designs for high pressure vessels, especially for complex geometries or extreme conditions.

10. Are there special transportation requirements for high pressure vessels?

Yes, transportation of high pressure vessels often requires special permits, packaging, and handling procedures to ensure safety during transit. Compliance with hazardous materials transportation regulations is crucial.

Ask A Question

Fields Marked with * are required

Limit 2000 Characters


By submitting this form, you are consenting to receive marketing emails from: . You can revoke your consent to receive emails at any time by using the SafeUnsubscribe® link, found at the bottom of every email. Emails are serviced by Constant Contact