Oil and Gas Refinery Pressure Vessels
Oil and gas refining requires exceptionally high standards for pressure vessels and process equipment to ensure operational reliability, process efficiency, safety, and regulatory compliance. Roben Mfg, Inc. specializes in producing custom pressure vessels that meet the exacting needs of the refining industry, from specialized processing units to large-scale storage and separation systems.
Our refinery pressure vessels are engineered to meet the highest industry standards, including ASME, API, and specialized refinery-specific codes. These vessels provide the perfect balance of mechanical integrity, process optimization, and safety features necessary for the demanding conditions of modern refining operations.
Types of Refinery Pressure Vessels
- Distillation Column Systems
- Fractionation Towers
- Separator Vessels
- Reactor Vessels and Systems
- Heat Exchanger Shells
- Knockout Drums
- Stripping Columns
- Absorber Vessels
- Desalter Vessels
- Coker Drums
- API Storage Tanks
- Pressure Spheres
- Flash Drums
- Catalyst Vessels
- Filter Vessels
Key Features
- Advanced Material Selection: From carbon steel to exotic alloys for specific process requirements
- Hydrogen Service Capability: Materials and designs qualified for high-temperature hydrogen service
- High-Temperature Design: Enhanced designs for elevated temperature operation
- Corrosion Allowances: Customized corrosion allowances based on process conditions
- PWHT Capabilities: Post-weld heat treatment for critical applications
- Enhanced Inspection Access: Strategic placement of manways and inspection ports
- Optimized Internals: Customized internal components for maximum efficiency
- Comprehensive Documentation: Material certificates, testing records, and NDE documentation
Applications
- Crude Oil Distillation
- Vacuum Distillation
- Hydrotreating
- Hydrocracking
- Catalytic Reforming
- Fluid Catalytic Cracking (FCC)
- Alkylation Units
- Isomerization
- Delayed Coking
- Sulfur Recovery
- Amine Treating
- LPG Recovery
- Condensate Stabilization
- Naphtha Processing
- Gasoline Blending
- Wastewater Treatment
- Sour Water Stripping
- Storage and Blending
- Feed and Product Handling
- Utility Services
Industries Served
- Petroleum Refineries
- Petrochemical Plants
- Natural Gas Processing Facilities
- Terminal and Storage Operations
- Oil Sands Processing
- Gas-to-Liquids Facilities
- LNG Production Plants
- Specialty Hydrocarbon Processing
- Refinery Upgrade Projects
- Greenfield Refinery Construction
- Biofuel Integration Facilities
- Engineering, Procurement, and Construction (EPC) Companies
- Process Technology Licensors
- Refinery Maintenance Contractors
- Oil and Gas Field Processing
Compliance and Standards
Design Codes
- ASME Boiler and Pressure Vessel Code Section VIII, Div. 1 and 2
- API 650 Welded Tanks for Oil Storage
- API 620 Design and Construction of Large, Welded, Low-Pressure Storage Tanks
- ASME B31.3 Process Piping Code
Industry Standards
- API 510 Pressure Vessel Inspection Code
- API 572 Inspection of Pressure Vessels
- API 571 Damage Mechanisms Affecting Fixed Equipment
- NACE MR0175/ISO 15156 Materials for H₂S Service
Regulatory Compliance
- EPA Refinery Sector Rule Requirements
- OSHA Process Safety Management (PSM) Regulations
- EPA Risk Management Program (RMP) Requirements
- State and Local Environmental Regulations
Material Standards
- ASTM specifications for carbon and alloy steels
- Special material requirements for hydrogen service
- Material certifications for critical applications
- Positive Material Identification (PMI) verification
Testing Requirements
- Radiographic/Ultrasonic Examination
- Magnetic Particle/Liquid Penetrant Testing
- Positive Material Identification
- Hydrostatic/Pneumatic Pressure Testing
- Post-Weld Heat Treatment Verification
Documentation and Validation
- Material Test Reports (MTRs)
- Welding Procedure Specifications (WPS)
- Procedure Qualification Records (PQRs)
- NDE Reports
- ASME Data Reports
- Quality Control Documentation
Quality Assurance
- Material Traceability: Complete documentation from raw material to finished vessel
- Qualified Welding Procedures: Welding processes validated for specific service conditions
- In-process Inspections: Multiple inspection points throughout fabrication
- Final Testing: Pressure testing, NDE, and dimensional inspection
- Documentation Package: Comprehensive documentation for regulatory compliance
Custom Design Services
- Process Engineering Support: Assistance with process requirements definition
- 3D Modeling: Detailed 3D models for visualization and integration planning
- Finite Element Analysis: Advanced stress analysis for critical applications
- Material Selection: Expert guidance on optimal materials for specific process conditions
- Turnaround Planning: Design features that minimize installation time during turnarounds
- Retrofit and Upgrade Services: Modernization of existing equipment
Contact Information
For more information on our refinery pressure vessels or to discuss your specific requirements, please contact our refinery equipment specialists:
Roben Mfg, Inc.
760 Vassar Ave.
Lakewood, NJ 08701
Phone: (732) 364-6000
Email: sales@robenmfg.com
Website: https://robenmfg.com
Request a Consultation with our refinery equipment engineering team to discover how our custom pressure vessels can enhance your refining operations.
